霸刀分享 - 铝用刀盘的优势
铝用刀盘的优势主要包括以下几点：
1. 重量轻：铝刀盘的重量较轻，这使得其在使用过程中更加灵活，同时也降低了设备的负荷。
2. 易于抛光：铝刀盘的表面可以很容易地进行抛光处理，从而获得更好的表面质量和光洁度在标准长径比条件下，使用U钻打孔时无需退屑。用U钻加工出的孔表面粗糙度值小，公差范围小，可替代部分镗刀的工作。
3. 切削力小：由于整体硬质合金刀具具有非常锋利的切削刃和槽型，其在铝合金精加工中切削力小，并且具有容屑空间大，排屑顺畅等优点。
4. 提高刀具使用寿命和齿面光洁度：采用顺铣可以提高刀具使用寿命和齿面光洁度。粗切小齿轮时，采用顺铣可使数控刀具耐用度提高70~90%，精切小轮时，采用顺铣则可提高齿面光洁度，同时也可延长刀具耐用度30~50%。
5. 经济实惠：铝刀盘的设备成本相对较低，其结构和传动方式相对简单，制造和维护成本通常低于一些复杂的进刀方式的切割机。
6. 适用于精密加工：铝刀盘能提供较高的切割精度和较好的切割质量，因此广泛应用于对铝型材加工精度要求高的场合，如航空航天、汽车制造等领域的铝型材零部件加工切削力小：由于整体硬质合金刀具具有非常锋利的切削刃和槽型，其在铝合金精加工中切削力小，并且具有容屑空间大，排屑顺畅等优点。
7. 可配超薄锯片：对于一些特殊的铝材，如薄壁管、角码等，希望通过配超薄锯片来实现省料切割时，前后进刀（横向进刀）的方式能更好地适应超薄锯片，不会因进刀方式导致超薄锯片偏摆太大而影响精度，有助于提高材料的利用率和降低成本。
Ba Dao Sharing - The advantages of aluminum cutter heads
The advantages of aluminum cutter heads mainly include the following points:
1. Light weight: The aluminum cutter head is relatively light in weight, which makes it more flexible during use and also reduces the load on the equipment.
2. Easy to polish: The surface of the aluminum cutter head can be easily polished to achieve better surface quality and smoothness. Under standard length-to-diameter ratio conditions, there is no need for chip removal when drilling with a U-drill. The surface roughness value of the holes processed by U-drills is small, and the tolerance range is small, which can replace part of the work of boring tools.
3. Low cutting force: Due to the extremely sharp cutting edges and grooves of solid carbide tools, they have low cutting force in the precision machining of aluminum alloys, and also have the advantages of large chip space and smooth chip removal.
4. Enhance tool life and tooth surface finish: Climb milling can increase tool life and tooth surface finish. When roughly cutting pinion gears, using climb milling can increase the durability of CNC tools by 70 to 90%. When precisely cutting pinion wheels, climb milling can improve the surface finish of the teeth and also extend the tool durability by 30 to 50%.
5. Economical: The equipment cost of aluminum cutter heads is relatively low. Their structure and transmission method are relatively simple, and the manufacturing and maintenance costs are usually lower than those of some cutting machines with complex feed methods.
6. Suitable for precision machining: Aluminum cutter heads can provide high cutting accuracy and good cutting quality, thus being widely used in situations where high precision is required for aluminum profile processing, such as in the processing of aluminum profile parts in aerospace, automotive manufacturing and other fields. Small cutting force Due to the extremely sharp cutting edges and grooves of solid carbide tools, they have the advantages of small cutting force in the fine machining of aluminum alloys, large chip space and smooth chip removal.
7. Can be equipped with ultra-thin saw blades: For some special aluminum materials, such as thin-walled tubes and corner brackets, when it is hoped to achieve material-saving cutting by using ultra-thin saw blades, the front-to-back feed (transverse feed) method can better adapt to the ultra-thin saw blades. It will not cause excessive deflection of the ultra-thin saw blades due to the feed method, which affects the accuracy and helps to improve the utilization rate of materials and reduce costs.