霸刀分享-加工中心的四轴联动和五轴联动的含义

时间 :2025/12/18点击 :94784034来源 :BADAO

加工中心的四轴联动和五轴联动是数控机床技术中的重要概念,主要体现在机床运动轴的协同控制能力上。以下是具体含义:

一、四轴联动

四轴联动指的是机床的四个可控轴能够同时进行插补运动控制。通常,这四个轴包括三个直线轴(X、Y、Z)和一个旋转轴(A、B或C轴,分别对应绕X、Y、Z轴旋转的轴)。例如,四轴加工中心的第四轴可能是绕X轴旋转的A轴或绕Y轴旋转的B轴,具体取决于机床第四轴的安装位置形式。

四轴联动的核心在于,这四个轴可以实现同时联动的控制,空间中的一点经过四个轴的同时运动到达空间的另外一点,从起始点同时运动,到终点同时停止,中间各轴的运动速度是根据编程速度经过控制器的运动插补算法合成的。需要注意的是,有的机床虽然有四个轴,但只能作为分度轴(旋转到一个角度后停止并锁紧,不参与切削加工),这种情况只能叫做“四轴三联动”。

二、五轴联动

五轴联动是指机床的五个运动轴(X、Y、Z三个直线轴和A、B/C两个旋转轴)能够根据CNC程序的指令,在同一时刻协调配合、同时运动。联动意味着在加工过程中,刀具的取向和位置在空间中是连续、平滑变化的,从而能够加工出真正的、连续变化的复杂空间曲面。

五轴联动的核心价值在于:

  1. 实现复杂空间曲面的一次成型:如航空航天领域的发动机叶轮、船用螺旋桨,汽车模具中的复杂型腔等,可在一次装夹中精准完成加工,避免多次装夹导致的误差累积。

  2. 大幅提升加工效率与质量:一次装夹完成五面加工,减少辅助时间;优化切削角度,提升材料去除率和表面光洁度,延长刀具寿命。

  3. 避免干涉并发挥短刀具优势:通过摆动主轴头或工作台,让刀具以最佳姿态避开碰撞;使用更短的刀具进行深腔加工,增强刚性,减少振刀风险。

此外,五轴联动需要依赖关键技术RTCP(绕刀具中心点旋转)功能,CNC系统会自动补偿旋转轴转动产生的刀具中心点位置变化,确保切削点始终沿编程轨迹运动。

三、核心区别

  • 联动轴数:四轴联动同时控制4个轴,五轴联动同时控制5个轴。

  • 加工能力:五轴联动能加工更复杂的三维曲面,实现全方位无死角加工,而四轴联动在复杂曲面加工上能力有限。

  • 技术复杂度:五轴联动系统更复杂,对数控系统和机械结构要求更高,国内部分所谓的“五轴”可能是假五轴(无RTCP功能)。

总之,四轴和五轴联动的核心差异在于联动轴数及由此带来的加工范围和复杂度的提升,五轴联动是高端制造中实现复杂零件高效精密加工的关键技术。


The meanings of four-axis linkage and five-axis linkage of machining centers


The four-axis linkage and five-axis linkage of machining centers are important concepts in CNC machine tool technology, mainly reflected in the collaborative control capability of the machine tool's motion axes. The following are the specific meanings:


1. Four-axis linkage

Four-axis linkage refers to the fact that the four controllable axes of a machine tool can simultaneously perform interpolation motion control. Typically, these four axes consist of three linear axes (X, Y, Z) and one rotational axis (A, B or C axes, corresponding respectively to the axes rotating around the X, Y, and Z axes). For instance, the fourth axis of A four-axis machining center could be either the A-axis rotating around the X-axis or the B-axis rotating around the Y-axis, depending on the installation position form of the fourth axis of the machine tool.


The core of four-axis linkage lies in the fact that these four axes can achieve simultaneous linkage control. One point in space moves simultaneously through all four axes to reach another point in space, moving from the starting point simultaneously and stopping at the end point simultaneously. The movement speeds of each axis in the middle are synthesized through the motion interpolation algorithm of the controller based on the programmed speed. It should be noted that some machine tools, although having four axes, can only serve as indexing axes (stopping and locking after rotating to a certain Angle and not participating in the cutting process). This situation can only be called "four-axis three-linkage".


Two. Five-axis linkage

Five-axis linkage refers to the fact that the five motion axes of A machine tool (the three linear axes of X, Y, and Z and the two rotational axes of A and B/C) can coordinate and move simultaneously at the same time according to the instructions of the CNC program. Linkage means that during the processing, the orientation and position of the cutting tool change continuously and smoothly in space, thus enabling the processing of truly and continuously changing complex spatial curved surfaces.


The core value of five-axis linkage lies in:


Realize the one-time forming of complex spatial curved surfaces: such as engine impellers and Marine propellers in the aerospace field, complex cavities in automotive molds, etc., which can be precisely processed in one clamping, avoiding the accumulation of errors caused by multiple clamps.

Significantly enhance processing efficiency and quality: Complete five-sided processing in one clamping, reducing auxiliary time. Optimize the cutting Angle, enhance the material removal rate and surface finish, and extend the tool life.

Avoid interference and leverage the advantages of short tools: By swinging the spindle head or worktable, the tool is placed in the best position to avoid collisions. Use shorter tools for deep cavity machining to enhance rigidity and reduce the risk of tool vibration.

In addition, five-axis linkage relies on the key technology RTCP (Rotation around the tool center point) function. The CNC system will automatically compensate for the change in the position of the tool center point caused by the rotation of the axis, ensuring that the cutting point always moves along the programmed trajectory.


Iii. Core Differences

The number of linkage axes: Four-axis linkage simultaneously controls 4 axes, and five-axis linkage simultaneously controls 5 axes.

Processing capability: Five-axis linkage can process more complex three-dimensional surfaces, achieving all-round and no-blind spot processing, while four-axis linkage has limited capability in processing complex surfaces.

Technical complexity: The five-axis linkage system is more complex and has higher requirements for the numerical control system and mechanical structure. Some so-called "five-axes" in China may be fake five-axes (without RTCP function).

In conclusion, the core difference between four-axis and five-axis linkage lies in the number of linkage axes and the resulting increase in processing range and complexity. Five-axis linkage is a key technology for achieving efficient and precise processing of complex parts in high-end manufacturing.