霸刀分享-高速铣的应用与零部件维护方法介绍
高速铣是雕铣机的一种，归于数控机床。随着高速切削技术的发展，其工艺的应用日益广泛，受到越来越多的制造业企业和科研工作者的关注。普通铣削加工采用低的进给速度和大的切削参数，而高速铣加工则采用高的进给速度和小的切削参数。在加工工艺方面，由于雕琢区域小而杂乱，所以数控模具雕铣机首要运用6.0mm以下的小刀具进行精密加工，雕琢产品的标准精度高，产品一致性好，这关于模具雕琢和有精密标准要求的批量产品加工来说具有重要的含义。
下面先为大家介绍下高速铣的应用范围:
1、与传统铣削相比，高速铣的切削去除率相对比较小，对于小零件和模具加工应用非常适合。
2、为了与主轴规格相匹配，保证加工的稳定性和安全起见，刀具直径不超过16mm。
3、是软材或超硬材料的新理念加工工法。
4、可应用于薄片加工、微细加工等等新的加工应用。
接下来要为大家介绍的是如何维护高速铣的零部件:
1、在操作高速铣时，应保证导轨表面清洁，无切屑、磨具等掉落。如果是这样，会增加导轨的摩擦，也会导致导轨生锈。
2、定期对导轨进行维护保养，每天检查导轨上的润滑油量。如果油不够，应加润滑油。
3、定期检查油泵是否能定期启停，启动时注意是否能提供润滑油。
4、导轨需要润滑，避免摩擦等问题，导致温升。导轨一般为自动润滑，如果发现导轨上没有润滑，则需要检查转向阀。
5、加工石墨、陶瓷时由于加工石墨和陶瓷材料时，加工粉尘易进入导轨，影响使用寿命。
6、在高速铣的操作过程中，用户应时刻注意其操作状态，并定期进行维护保养工作，以保持操作效果，延长其使用寿命，保证雕刻和铣床的质量。
Introduction to the Application of High-Speed Milling and Component Maintenance Methods
High-speed milling is a type of engraving and milling machine and belongs to CNC machine tools. With the development of high-speed cutting technology, its application in the process has become increasingly widespread and has attracted more and more attention from manufacturing enterprises and scientific researchers. Conventional milling processes employ low feed rates and large cutting parameters, while high-speed milling processes use high feed rates and small cutting parameters. In terms of processing technology, due to the small and complex carving area, CNC mold engraving and milling machines primarily use small tools of 6.0mm or less for precise processing. The standard accuracy of the carved products is high, and the product consistency is good. This is of great significance for mold carving and the processing of batch products with precise standard requirements.
Now let's first introduce the application scope of high-speed milling to everyone:
1.Compared with traditional milling, the cutting removal rate of high-speed milling is relatively small, making it highly suitable for small parts and mold processing applications.
2. To match the specifications of the spindle and ensure the stability and safety of the processing, the diameter of the cutting tool should not exceed 16mm.
3. It is a new concept processing method for soft or super-hard materials.
4. It can be applied to new processing applications such as thin sheet processing and micro-processing.
Next, we will introduce to you how to maintain the components of high-speed milling machines
1.When operating high-speed milling, it is necessary to ensure that the surface of the guide rail is clean and free of chips, grinding tools, etc. falling off. If so, it will increase the friction of the guide rail and also cause it to rust.
2. Regularly maintain and service the guide rails and check the amount of lubricating oil on the guide rails every day. If there is not enough oil, lubricating oil should be added.
3. Regularly check whether the oil pump can be started and stopped periodically. When starting, pay attention to whether it can provide lubricating oil.
4. The guide rails need to be lubricated to prevent problems such as friction, which could lead to temperature rise. The guide rails are generally self-lubricated. If no lubrication is found on the guide rails, the steering valve needs to be checked.
5. When processing graphite and ceramics, processing dust is prone to enter the guide rails during the processing of graphite and ceramic materials, affecting their service life.
6. During the operation of high-speed milling, users should always pay attention to its operating status and carry out regular maintenance and care work to maintain the operation effect, extend its service life, and ensure the quality of the engraving and milling machine.